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PhotonX Innovation Lab

Send the material. We’ll send back the answer.

Every laser company will tell you their machine can process your material. We would rather show you. Trials come back as parts you can hold and a report your engineers can argue with.

Trials run on the same classes of laser sources and scan optics that go into our machines. If you buy one, the results in your report become its acceptance criteria.

PhotonX Innovation LabScan head and F-theta lens on an optical breadboard in the PhotonX Innovation Lab
PhotonX Innovation Lab — St. Paul, Minnesota

The process

Four steps, one business day to confirm

  1. 01

    You tell us the problem

    Not just the material — the feature you need, the tolerance that matters, and the line speed that makes it pay. Only ten minutes of your time to connect directly with one of our Laser Experts.

  2. 02

    We confirm scope and NDA

    Your assessment is on screen the moment you submit: whether we have run this class of material and process, what the trial will measure, and what to send. An application engineer confirms within one business day — and reviews first where the material or feature is new to us. Your material and results stay confidential.

  3. 03

    We run it

    Across the wavelengths and pulse regimes that suit the material — not just the one machine that happened to be free. Wavelength selection is often the deciding variable.

  4. 04

    You get samples and a report

    Processed parts you can put in front of your own team, plus a written report: parameter set, edge quality, achievable speed, and an honest note on where the process window gets tight.

The lab

Four wavelength families, four pulse regimes

The reason a trial beats a datasheet: the right laser for a given material is often a wavelength you would not have guessed. A structure that chars at 10.6 µm can score cleanly at 9.4 µm — or at 355 nm. Published absorption data narrows the choice. Bottom line: for a new material, or a construction the literature has not characterized, no spec sheet can tell you which laser and which process window are right. The sample can.

PhotonX capability
Laser power20 W – 2,500 W
Wavelengths355 nm · 532 nm · 1064 nm · 9.4 / 10.2 / 10.6 µmUV, green, NIR, and three CO₂ wavelengths.
Pulse regimesFemtosecond · picosecond · nanosecond · microsecondFemtosecond for heat-sensitive substrates and thin foils; microsecond CO₂ for high-speed converting.
Scanners2- and 3-axis
Scanner aperture10 – 50 mm
Laser process area50 × 50 mm to 2,000 × 2,000 mm
LocationSt. Paul, Minnesota — opened 2024
Multi-electrode array ablated in gold on a clear substrate, next to a US quarter
A multi-electrode array: fine traces and pads ablated from one gold layer.
Clear microfluidic metering chip with laser-made channels and ports, on a blue background
A microfluidic metering chip built from laser-processed clear polymer layers.
LasX logos and QR codes laser-marked in black on a titanium sheet
Logos and QR codes marked on titanium — a marking demonstration on metal.
Perforated copper foil web running over rollers
Copper foil converting — a perforation pattern cut in the web at line speed.

In production

Microscope image of a 26 µm serpentine microfluidic channel laser-cut in double-sided acrylic adhesive tape on a PET backing, with measurement overlay
A 26 µm serpentine microfluidic channel cut through double-sided acrylic PSA on a PET backing with an ultrashort-pulse laser — backing untouched, fluid runs the full length. Application development, 2026.
Ultrashort-pulse laser ablation window in coated graphite energy material, application development, 2023.
Ultrashort-pulse laser ablation window in coated graphite energy material, application development, 2023.
PhotonX lab with engineers at workstations and laser equipment
The PhotonX lab at work.

See it run

Laser ablation of gold electrodes
Ultrashort-pulse perforating a non-woven web
A year in the PhotonX lab — Material trials from a year of feasibility work — Part 1.
Inside the PhotonX Innovation Lab — A 28-second walk through the lab: green lasers on the breadboards, the workstations, and the engineers who run the trials (September 2026).

In development

From trial-and-error to a predicted process window

Every trial the lab runs produces a parameter set and a measured result. We are building a data-driven process model on that record so the next trial on a comparable material starts closer to the answer — and so the “trial data required” entries on our material pages become numbers sooner.

What goes in

  • Your material

    Type, formulation, construction, thickness, surface.

  • The laser process

    Wavelength, pulse regime, power, speed, scan strategy.

  • What we have measured before

    Process settings and the results they produced on comparable materials.

PhotonX

Data-driven process model

Every project adds to the record and sharpens the next prediction.

What you get

  • A better starting point

    The trial begins near the process window instead of searching for it.

  • Fewer iterations

    Fewer test pieces, less of your material, a shorter path to a report.

  • Consistent feature quality

    Recommendations backed by measurement — edges, marks, kerf, heat-affected zone.

  • A number where a datasheet has a blank

    The gaps on our material pages narrow as the model learns.

Still in development. Predictions depend on the data available for a material family and are most reliable inside ranges we have already measured. A processed sample from the lab is always the final word before production.

Your material stays confidential. What you send us and what we measure on it are protected under NDA. The model learns from LasX’s process know-how and aggregated outcomes across material classes — never from an identifiable customer construction. Submit a material

Before you send anything

What does a trial cost?

A static-sample feasibility run — your material processed on the bench to establish whether the feature can be made and at what wavelength and regime — is done at no charge. Running-web trials, design of experiments, process optimization, and validation support are quoted as a development engagement.

How much material should we send?

For sheet or small-format work, enough parts to run a representative set — typically 10 or more. For web material on a FocusPro™-class trial, 300 m (1,000 ft) so we can run at production speed rather than extrapolating from a crawl.

Who pays to ship the samples?

You ship the material to us; we return the processed samples at our cost.

What if the laser turns out to be wrong for our application?

Then we tell you that, and you have saved a great deal of money. A report that says the process window is too narrow to run reliably is a useful result, and we would rather deliver it in the lab than after installation.

Do we have to buy a machine afterward?

No. Some customers take the report and run the work through our contract manufacturing floor instead — which is often the right answer when volumes do not yet justify a capital purchase. If you do buy one, the results in your report become its acceptance criteria. We test the machine against them at LasX before it ships, and again on your floor before you sign off.

Who owns the process data?

Your material, your construction, and the results we measure on it are confidential under NDA and are yours to use. The laser process know-how that produced them — wavelength, pulse regime, and parameter windows for a class of material — is LasX's, and it is what we bring to every trial. Where a development program calls for process IP to transfer, that is written into the engagement up front.