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Capability

Laser Micromachining

Laser micromachining produces features at the scale where mechanical tooling stops being an option. Microfluidic channels, biosensor electrodes, and precision apertures in thin films and foils.

Biochip laminate with laser-micromachined channels and features

How it works

Short and ultrashort pulses remove material in increments small enough to hold micron-scale geometry. Femtosecond pulses deposit so little heat that we measure the heat-affected zone rather than assume it. That is what makes them work on heat-sensitive substrates and thin metal foils.

Why pulse duration sets the edge — the guide and heat-confinement map →

Process envelope

Minimum feature25 µmNIR, green, or UV sources on biochip laminates.
Pulse regimesNanosecond, picosecond, femtosecond
Wavelengths355 nm, 532 nm, 1064 nm, 9.4 / 10.2 / 10.6 µm
Relative throughputMulti-feature panels without part repositioning; rate established per panel in the trial

At this scale the process window narrows until small parameter changes produce visibly different parts. So micromachining work starts in the lab, on your actual material. What comes back is a parameter set, not an opinion.

In production

Clear microfluidic metering chip with laser-made channels and ports, on a blue background
A microfluidic metering chip built from laser-processed clear polymer layers.
Ask us for application photos on your material.

See it run

ExactPro for electronic and medical parts — Micromachining electronic and medical components from sheet on a square-bed workstation.
Want to see it on your material? Send a sample and we will run it in the lab and send the footage back.