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Roll- or sheet-to-part laser finishing

SmartFinish™

SmartFinish is a configure-to-order laser finishing machine that turns roll or sheet material into finished parts — flexible electronics, security products, medical components, aerospace components, folding cartons, and commercial print. Its patented vacuum process conveyor holds the material flat and in register through cutting, kiss-cutting, scoring, and separation, so high-precision parts are manufactured continuously rather than one sheet at a time. Robotics and automation sort, stack, and pack the finished parts.

Pressure-sensitive label stock on a 100 or 350 mm web runs on MicroLam™. For XY micromachining of individual parts or sheets, see ExactPro™ / SheetPro™.

SmartFinish™ roll-fed laser finishing machine on the LasX floor — unwind, enclosed laser cell, and part take-off conveyor

Specifications

Process width500 mm or 600 mm560 mm or 660 mm belt. Wider conveyors are quoted as custom equipment.
InfeedSheet or roll — one per machineSheet and roll infeed on one machine is quoted as custom equipment.
LaserSharp® LPMs1 or 2Laser source and power specified per application.
Process conveyorPatented vacuum process conveyor — material held flat and in register through the process
RegistrationPrint and feature registration, both standard
Part handlingThree packages — Essential, Sort, Finish-to-shipEssential: part separation and manual takeoff. Sort: Essential plus robotic sorting. Finish-to-ship: Sort plus robotic stacking and packing.
Design life15+ years

Configure-to-order

  • Process width — 500 mm or 600 mm
  • Sheet infeed or roll infeed
  • LaserSharp® LPMs — 1 or 2, laser source and power selected on your material
  • Part handling package: Essential (part separation and manual takeoff)
  • Part handling package: Sort (Essential plus robotic sorting)
  • Part handling package: Finish-to-ship (Sort plus robotic stacking and packing)
  • µVerify™ — in-line inspection that measures feature size and position and feeds closed-loop control of the laser parameters, plus Pulse beam confirmation. Which features are measured depends on the application.

SmartFinish is a parts machine, not a print finisher that happens to cut. The patented vacuum process conveyor carries roll or sheet material through the laser cell held flat and in register, so every part in a continuous run is cut to the same geometry — flexible circuits, security documents, medical components, aerospace parts, cartons, and commercial print alike. Finishing geometry is prepared from the same digital artwork or CAD that defined the part, so a changeover is a file load, and robotic sorting, stacking, and packing take the finished parts off the conveyor.

In production

Laser processing a red board inside a SmartFinish laser cell, with the process plume visible
Inside the laser cell — the beam cuts the sheet while extraction clears the plume.
SmartFinish CAD layout — roll unwind, enclosed laser cutting cell, and part separation with sorted parts exiting on the conveyor
CAD layout: unwind, laser cell, separation, sorted parts.

See it run

SmartFinish for packaging and commercial print — Short-run carton finishing — cut, score and perforate with changeover as a file load.
SmartFinish in action — Sheet in, sorted finished parts out — laser finishing without a cutting die.
Printed flex circuits: cut and robotic pick (2020) — A printed sheet of flexible circuits registered by camera, laser-cut, and lifted off the carrier by a vacuum pick head.
Folding cartons on demand (2021) — Cartons laser cut and scored with no cutting die — on-demand production through the CartonsInMinutes® program.

Questions buyers ask

How does laser finishing change short-run economics?

The die disappears. On short runs, tooling cost and lead time dominate the job — eliminating them removes both the per-job tooling charge and the days spent waiting for a die. Changeover becomes a file load rather than a setup.